MACHINING SERVICES
Types of Services
Asbury Machine consistently meets customer production needs through the use of highly flexible machining cells. This process is based on a single piece work flow that includes all machining, turning, milling, de-burring, and inspection of each part to ensure quality and consistency. In addition we standardize tooling, as much as possible to reduce time between jobs. We are able to produce anywhere from one part to thousands per run.
Our shop is equipped with 1,000 PSI high pressure, through-spindle coolant to allow the use of modern high performance drills. This helps reduce lead times for drilling intensive parts, and can increase quality significantly. We have extensive capabilities in cross-holes, port work, reaming, burnishing, high surface finish call out, tight tolerance, and in-process deburring.
Milling is the process of cutting metal with a rotating tool. We provide 3-axis milling, 4-axis milling, 5-axis milling, and horizontal milling services for our customers. Our flexibility in milling gives us an edge over the competition and gives you an edge over your competition. Our processes are capable of reliably producing tight tolerance parts at a rate faster than other machine shops. We also employ advanced cutting tool paths to increase efficiency in difficult to machine materials and decrease cutting tool costs. Ultimately, this increases quality, decreases lead times, and saves you money.
MACHINING SERVICES
Types of Services
Asbury Machine has met customers’ production needs consistently through the use of highly flexible machining cells. This process is based on a single piece work flow that includes all machining, turning, milling, de-burring, and inspection of each part to ensure quality and consistency. In addition we standardize tooling, as much as possible to reduce time between jobs. We are able to produce anywhere from one part to hundreds per run.
Our shop is equipped with 1,000 PSI high pressure, through-spindle coolant to allow the use of modern high performance drills. This helps reduce lead times for drilling intensive parts, and can increase quality significantly. We are capable of deep hole gun drilling, and have successfully run parts with drills up to 100x diameter. The photo to the right shows a previous part that has been milled open to demonstrate the gun drilling we have performed in the past. This part also demonstrates our capabilities in cross-holes, port work, reaming, burnishing, high surface finish call out, tight tolerance, and in-process deburring.
Milling is the process of cutting metal with a rotating tool. As seen in our gallery, we have provided 3-axis milling, 4-axis milling, 5-axis milling, and horizontal milling, services to our customers consistently in the past. Our flexibility in milling gives us an edge over the competition and gives you an edge over your competition. Our processes are capable of reliably producing tight tolerance parts at a rate faster than other machine shops. We also employ advanced cutting tool paths to increase efficiency in difficult to machine materials and decrease cutting tool costs. Ultimately, this increases quality, decreases lead times, and saves you money.
MACHINING SERVICES
Overview
Asbury Machine is an extremely versatile machine shop that specializes in medium to high volume production. Our engineers manufacture your parts from start to finish, including material sourcing, machining, specialty coating, and specialized packaging. We are capable of producing parts up to 12” in diameter, 60” in length and 500 lbs. Because accuracy is a key part of machining, our typical tolerances are down to +/- 0.001” and we regularly support special features down to +/- 0.0001”. These tight tolerances allow us to provide for all of your CNC machining needs. Our precision machining capabilities include deep hole gun drilling and 5-axis milling, in addition to standard machining operations such as turning. Wolfram Manufacturing has experience with engraving both simple and complex custom designs, and is capable of engraving your part with an end product logo or markings for serialized traceability. Further, we partner with the best vendors and tool manufacturers in the business to best serve you.
Services include:
We work with a variety of materials including but not limited to –
Alloy steels: 4130, 4140
Cast Iron: Dura-Bar – G2, G2A, G2P
Carbon steels: 1018, 1026, 1045, 8620
Stainless steel and nickel alloys: 304, 316, 410, 416, 17-4, 13 chrome, Nitronic 50 and 60, Inconel 625 and 718, Duplex 2205
Aluminum alloys: 6061, 7175
Design Services
Overview
Asbury Machine is an extremely versatile machine shop that specializes in medium to high volume production. Our engineers manufacture your parts from start to finish, including material sourcing, machining, specialty coating, and specialized packaging. We are capable of producing parts up to 12” in diameter, 60” in length and 500 lbs. Because accuracy is a key part of machining, our typical tolerances are down to +/- 0.001” and we regularly support special features down to +/- 0.0001”. These tight tolerances allow us to provide for all of your CNC machining needs. Our precision machining capabilities include deep hole gun drilling and 5-axis milling, in addition to standard machining operations such as turning. Wolfram Manufacturing has experience with engraving both simple and complex custom designs, and is capable of engraving your part with an end product logo or markings for serialized traceability. Further, we partner with the best vendors and tool manufacturers in the business to best serve you.
Services include:
Alloy steels: 4130, 4140
Cast Iron: Dura-Bar – G2, G2A, G2P
Carbon steels: 1018, 1026, 1045, 8620
Stainless steel and nickel alloys: 304, 316, 410, 416, 17-4, 13 chrome, Nitronic 50 and 60, Inconel 625 and 718, Duplex 2205
Aluminum alloys: 6061, 7175
MACHINING SERVICES
Case Studies
Asbury Machine’s strength in short run production (5-200 pieces) makes our customers more competitive. Wolfram’s support of a leading manufacturer of gate valves manufactured entirely in the USA is one example. The high demand for their semi-custom products and the competitive nature of the market means very short lead times with large fluctuations in volume. Taken together these challenges make them the perfect customer for Wolfram Manufacturing. Overnight orders are a regular occurrence to allow our customer to go the extra mile for theirs.
Quality: Inspection documents provided with every order
Tolerances: +/- .0025”; Typically 20-30 Overall Dimensions
Delivery: 99% OTD
Pricing: Competitive with in-house production
In just over a year, Asbury Machine was able to learn the majority of our customer’s product line and make procedures for them. Within 4 months Wolfram increased production by 100%. After learning their product line, Wolfram’s General Manager worked with the customer’s planning department to anticipate needs based on their scheduled work. With extensive documentation and process control, Wolfram is able to expedite set-ups and respond quickly as the customer needs. The single piece flow process allows Wolfram to make partial deliveries upon request and turn around work in as little as a day.
At Asbury Machine we use mature project planning and execution to meet any customer challenge. One such challenge involved a customer with a strong product line and in house production capabilities that was looking for a 5x increase in production capacity, a decrease in material consumption, and reduced lead times on their parts. Asbury Machine was able to keep pace with the customers ability to procure material and in 3 months their dream was a reality. Wolfram has produced roughly 10,000 of the parts made from Durabar Cast Iron to date. Our current steady capacity for these parts is about 6,000 per month with surge production easily over 10,000.
Quality: Zero Customer Returns
Tightest Tolerances: +/- .0025”; 35 Overall Dimensions
Delivery: 100% OTD based on promised due dates
Pricing: 15% lower pricing than previous vendor
By working closely with purchasing we’ve been able to time our deliveries to our customer’s needs and increase production from 300 units per week to 1,500 units per week on average. Communication with Quality & Engineering departments have made this part so stable that Wolfram was the first supplier this customer chose to start a reduced internal inspection program. To achieve the steady state run rate many tools were deployed – thoughtful process design, active machine in-cut monitoring, robotic machine tending, and statistical automated machine offsetting. To make sure the capacity was reliable and available in a surge we tooled up to make sure the part can run on 2 additional machines not in the cell – and all 3 of them concurrently when needed. This gives us the flexibility to increase production to 2,500 per week, about 10,000 per month but also achieve truly exceptional accuracy to our customer need dates.
Address
1995 N Public Road, Suite 1,
Tonkawa, OK 74653
ASBURY MACHINE CORPORATION © 2021